Name: Rokopol iPol S
Brand: Rokopol® iPol
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Rokopol® iPol S is a polymer dispersion in reactive polyether polyol, white, and designated for production of high quality, high resilience foams (HR) and flame-retardant foams (CMHR). It significantly increases hardness of the material without the need to use styrene-acrylonitrile (SAN) polyols. Thanks to this, the content of volatile organic compounds (VOC) is lower, while maintaining a significantly improved fire resistance. It contains antioxidants (excluding BHT). It has hydroxyl value within the range of 40-46 mgKOH/g and dynamic viscosity within the range of 1500-2000 mPas at temp. 25°C.

Rokopol® iPol S is used for production of flame-retardant foams CMHR (in order to obtain high resilience and at the same time reduced content of flame-retardant agents), high quality high resilience foams (HR). Such foams have lower emission of volatile organic compounds (VOC) and better long-term physical and mechanical properties as compared to commonly available HR solutions.

Main advantages of product application:

dry matter content (10%),
possibility to manufacture high resilience (HR) foams of density within the range 25-60 kg/m3,
hardness of HR and CMHR foams within the range of 1.5 do 3.5 kPa, depending on foam density,
flame-retardant foams CMHR with reduced content of flame-retardants (owing to a different type of dry matter, without styrene-acrylonitrile).

Mechanical properties of foams produced using Rokopol® iPol S:

impressive comfort factor SAG (up to 3,3 - comparable with latex mattresses) and higher by 20-30% as compared to foams produced based on traditional HR technology,
very high resilience of the foam, up to 70%, as compared to standard HR solutions which have resilience of 50-60%,
possibility to obtain CMHR foam meeting flammability criteria CAL TB 133, BS5852 and CRIB 5, produced only using liquid flame retardant,
lower emission of volatile organic compounds (VOC) to 75% as compared to SAN polyols:
- does not contain monomeric styrene,
- does not contain monomeric acrylonitrile,
high mechanical strength of the obtained foam over time:
- insignificant loss of hardness, density and resilience over time as compared to available HR technologies.

Application of polyol' Rokopol® iPol S enables increasing production which is demonstrated through:

rectangular shape of foam block - less production waste,
no spread of density and hardness in a foam block,
good initial strength allowing to handle a foam block directly after foaming.

Most popular applications of Rokopol® iPol S:

high quality, high resilience (HR) foams and flame-retardant CMHR foams,
flexible foams as a base for production of HR mattresses and upholstery with high resilience,
moulded foams used in seats in automotive industry.

dry matter content (10%),

possibility to manufacture high resilience (HR) foams of density within the range 25-60 kg/m3,

hardness of HR and CMHR foams within the range of 1.5 do 3.5 kPa, depending on foam density,

flame-retardant foams CMHR with reduced content of flame-retardants (owing to a different type of dry matter, without styrene-acrylonitrile).

Mechanical properties of foams produced using Rokopol® iPol S:

impressive comfort factor SAG (up to 3,3 - comparable with latex mattresses) and higher by 20-30% as compared to foams produced based on traditional HR technology,

very high resilience of the foam, up to 70%, as compared to standard HR solutions which have resilience of 50-60%,

possibility to obtain CMHR foam meeting flammability criteria CAL TB 133, BS5852 and CRIB 5, produced only using liquid flame retardant,

lower emission of volatile organic compounds (VOC) to 75% as compared to SAN polyols:

does not contain monomeric styrene,
does not contain monomeric acrylonitrile,

high mechanical strength of the obtained foam over time:

insignificant loss of hardness, density and resilience over time as compared to available HR technologies.

Application of polyol' Rokopol® iPol S enables increasing production which is demonstrated through:

rectangular shape of foam block - less production waste,

no spread of density and hardness in a foam block,

good initial strength allowing to handle a foam block directly after foaming.

Most popular applications of Rokopol® iPol S:

high quality, high resilience (HR) foams and flame-retardant CMHR foams,

flexible foams as a base for production of HR mattresses and upholstery with high resilience,

moulded foams used in seats in automotive industry.

Properties and applications

Properties:

very high resilience of the foam,
possibility to obtain CMHR foam meeting flammability criteria CAL TB 133, BS5852 and CRIB 5, produced only using liquid flame retardant,
lower emission of volatile organic compounds (VOC) to 75% as compared to SAN polyols:
- does not contain monomeric styrene,
- does not contain monomeric acrylonitrile,
high mechanical strength of the obtained foam over time:
- insignificant loss of hardness, density and resilience over time as compared to available HR technologies,
product not classified in accordance with the CLP/GHS Regulation,
safe product - not subject to ADR regulations.

Application:

high quality, high resilience foams (HR),
flame-retardant foams (CMHR),
moulded foams which are used in seats in the automotive industry,
flexible foams which are a base for production of HR mattresses and upholstery with high resilience used in furniture industry.

Manufacturer: PCC Rokita SA

PCC Rokita SA is one of the largest chemical companies in Poland as well as Central and Eastern Europe. Its activity includes the production of chloroalkali, polyether polyols, polyalkylene glycols and phosphorus derivatives.

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PCC Group

Rokopol® iPol S

Manufacturer: PCC Rokita SA

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